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HexArmor, a manufacturer of high-performance personal protection equipment (PPE), sought ������Ƶ for help with a new product development project.

Specifically, HexArmor needed design engineering skills, plastic part experience, and project management leadership to launch a new full-brim safety helmet.

During the front end of the design process, HexArmor was working with an engineering and innovation firm and a local injection molder and tool shop. ������Ƶ provided project management support to ensure all parties were leveraging their strengths and communicating well.

������Ƶ engineers took the concept-level CAD and updated the designs to make them tool-ready for production. During the process, ������Ƶ provided timely feedback from a holistic perspective in terms of making the desired design fit and form, achieving the target price point, and ensuring production feasibility.

������Ƶ engineers worked to integrate two different helmet suspension systems, one of which was HexArmor’s brand new Kinetix® technology. The design met the testing requirements for both suspension system options.

������Ƶ also facilitated several group discussions to address desired functional and design aspects of the end product. ������Ƶ provided HexArmor with the expertise and momentum needed to work through some challenging decisions to achieve a smooth launch.

HexArmor met its design, pricing, and manufacturability objectives with ������Ƶ. They successfully launched their new full-brim safety helmet (Ceros® XP300) to their line of world-class safety solutions.

“With ������Ƶ’s expertise and unwavering commitment, HexArmor has forged a pinnacle of innovation with our world-class, full-brim safety helmet. Guided by ������Ƶ’s skilled hands, we engineered with precision and timeliness, earning resounding approval from our customers as we proudly launch into the market.”

Todd Conn
Vice President of Business Development | HexArmor